{"id":6681,"date":"2022-05-26T13:42:56","date_gmt":"2022-05-26T13:42:56","guid":{"rendered":"https:\/\/doeet.com\/high-availability-oee\/"},"modified":"2022-11-03T12:11:35","modified_gmt":"2022-11-03T12:11:35","slug":"high-availability-oee","status":"publish","type":"page","link":"https:\/\/doeet.com\/en\/high-availability-oee\/","title":{"rendered":"High availability OEE"},"content":{"rendered":"<div class=\"grid-x grid-padding-x expanded hero-bg hero-disponibilidad\">\n<div class=\"small-12 medium-6 medium-offset-3 cell borde-inf flex-inferior\">\n<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/disponibilidad-tablet.png\" alt=\"OEE Availability Report\" width=\"760\" height=\"360\" class=\"float-center\">\n<\/div>\n<\/div>\n<div class=\"grid-container\">\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 medium-10 medium-offset-1 cell text-center\">\n<h1 class=\"verde\">OEE availability of machines and operators<\/h1>\n<h3 class=\"martop-1\">The analysis of unproductive stoppages allows us to go deeper into the causes that lead to low availability, and to apply continuous improvement actions until high availability is achieved.<\/h3>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x\">\n<div class=\"small-12 medium-6 cell martop-small-1 martop-medium-2 martop-large-2\">\n<p><strong>doeet<\/strong> analyzes the <strong>actual OEE availability <\/strong>of all production lines, their deviation from their target, the <strong>machine hours in operation, downtime or non-operational time, the causes of<\/strong> line <strong>stoppages<\/strong>, as well as their <strong>duration, frequency and their evolution over time<\/strong>.<\/p>\n<p>The <strong>doeet<\/strong> system collects in real time the operating statuses of the machines<strong>(running, stopped, non-operating time<\/strong>) by means of the <strong><br \/>\n  <a href=\"https:\/\/doeet.com\/en\/mes-system\/\">MES system<\/a><br \/>\n<\/strong> The doeet system collects in real time the operating statuses of the machines (running, stopped, non-operating time) by means of the plant data acquisition system and calculates the percentages of the machines in each status.<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell martop-medium-2 martop-large-2\">\n<p><strong>doeet<\/strong> also collects the <strong>justifications for stoppages<\/strong> made by operators at the machine via <a href=\"https:\/\/doeet.com\/en\/industry-4-0\/#terminales-hmi\">HMI terminals<\/a>. We can customize the <strong>causes of stoppage<\/strong> and group them into categories, so that it is quick and easy for the operator to indicate them at the machine.<\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-small-1 martop-medium-2 martop-large-2\">\n<div class=\"small-12 medium-4 cell animated fadeOut\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/disponibilidad-600.png\" alt=\"OEE System Availability\" width=\"600\" height=\"600\" class=\"float-center img-66\"><\/div>\n<div class=\"small-12 medium-8 martop-small-2 end cell\">\n<ul class=\"bolo-check-med h4 gris-666\">\n<li>Know the actual uptime of your machines and how much they have deviated from their target.<\/li>\n<li>Know in real time the machine hours in operation, machine downtime and non-operational times.<\/li>\n<li>Knows the causes of stoppages, their frequency and their evolution when applying improvement actions in production.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h2 class=\"verde no-may\">From real availability to high availability OEE<\/h2>\n<\/div>\n<div class=\"small-12 medium-5 cell martop-2 flex-vertical text-center animated fadeOut\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\">\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/disponibilidad-global.png\" alt=\"Global OEE Availability\" width=\"760\" height=\"360\" class=\"float-center\"><\/p>\n<\/div>\n<div class=\"small-12 medium-6 medium-offset-1 cell martop-2\">\n<p><strong>doeet<\/strong> indicates the <strong>actual availability <\/strong>of all production lines and compares these values with our <strong>OEE high availability targets<\/strong> to analyze their deviation and the causes for it.<\/p>\n<p>The <strong>OEE availability<\/strong> targets <strong>per line, per shift or per reference<\/strong> are taken as a reference to measure the <strong>availability<\/strong> deviation and to make informative and visual indications.<\/p>\n<p><strong>doeet<\/strong> also shows the detail of <strong>machine hours in actual run (HMMR), theoretical run (HMMT), actual stop (HMPR) and theoretical stop (HMPT), as well as the total units produced<\/strong>.<\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h2 class=\"verde no-may\">Analyze your shutdowns by line, shift, order, reference<\/h2>\n<\/div>\n<div class=\"small-12 medium-5 cell martop-2 flex-vertical text-center animated fadeOut\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\">\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/disponibilidad-linea.png\" alt=\"High Availability OEE per Line\" width=\"760\" height=\"360\" class=\"float-center\"><\/p>\n<\/div>\n<div class=\"small-12 medium-6 medium-offset-1 cell martop-2\">\n<p><strong>doeet<\/strong> allows you to filter the production information by <strong>line, reference, production order or shift<\/strong>, in order to drill down to the causes of low <strong>availability<\/strong>.<\/p>\n<p>The <strong>availability per line<\/strong> indicates the <strong>actual OEE availability<\/strong> collected from each of the production lines and its chronological evolution, as well as the <strong>high availability targets<\/strong> for each line.<\/p>\n<p><strong>doeet<\/strong> also shows in detail the <strong>actual machine running hours (HMMR), actual downtime (HMPR) and HM(PTB), as well as the total units produced<\/strong> on each of the lines.<\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 medium-6 cell\">\n<h2 class=\"verde text-center no-may\">Know your causes of shutdowns&#8230;<\/h2>\n<p class=\"text-center animated fadeOut martop-1\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/grupos-paros.png\" alt=\"High Availability OEE Shutdown Groups\" width=\"360\" height=\"360\" class=\"float-center\"><\/p>\n<p class=\"martop-1\">Production <strong>stoppages<\/strong> are usually grouped for analysis and improvement into different <strong>groups of stoppages<\/strong>, usually <strong>organizational causes, breakdowns, cleaning, changes, etc.<\/strong><\/p>\n<p><strong>doeet<\/strong> allows us to customize the most common <strong>causes of stoppages<\/strong> in our production and group them into categories, so that it is easy and quick for the operator to<strong> justify the stoppages<\/strong> at the machine using the <strong>doeet terminal<\/strong>.<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell\">\n<h2 class=\"verde text-center no-may\">&#8230; and reduces the most frequent<\/h2>\n<p class=\"text-center animated fadeOut delay-1s martop-1\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/causas-paro-top10.png\" alt=\"High Availability OEE. Top 10 Causes of Downtime\" width=\"360\" height=\"360\" class=\"float-center\"><\/p>\n<p class=\"martop-1\">Analyzing the most frequent <strong>causes of downtime<\/strong> and taking measures to avoid them will<strong> increase the OEE availability of our machines and operators and improve your productivity<\/strong>.<\/p>\n<p><strong>doeet<\/strong> represents the <strong>10 causes of downtime<\/strong> that imply the greatest <strong>loss of OEE availability<\/strong> and productivity in hours and percentage.<\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-1\">\n<div class=\"small-12 cell\">\n<h2 class=\"verde no-may\">Hours and frequency of stoppages and micro-stoppages<\/h2>\n<\/div>\n<div class=\"small-12 medium-5 cell martop-2 animated fadeOut\" data-animated=\"fadeInUp\" data-fade=\"fadeOut\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/horas-paro-frecuencia.png\" alt=\"High Availability OEE. Downtime Hours and Frequency\" width=\"720\" height=\"360\" class=\"float-center\"><\/div>\n<div class=\"small-12 medium-6 medium-offset-1 cell martop-2 flex-vertical\">\n<p>There are <strong>stoppages<\/strong> that occur infrequently during production but consume a large amount of time, such as <strong>breakdowns<\/strong>, and others, such as <strong>micro stoppages<\/strong>, that occur very <strong>frequently<\/strong> but involve only a few hours of production downtime.<\/p>\n<p>Simultaneously visualizing the <strong>hours and frequency <\/strong>of each of the most frequent stoppages helps us to understand how each <strong>cause of stoppage<\/strong> affects our production.<\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h2 class=\"verde no-may\">High availability OEE for Industry 4.0<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/industria-40-azul1280.jpg\" alt=\"High availability OEE for Industry 4.0\" width=\"1280\" height=\"480\" class=\"float-center martop-2\"><\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell martop-1\">\n<p> <a href=\"https:\/\/doeet.com\/en\/industry-4-0\/\">Industry 4.0<\/a> marks important challenges in product manufacturing, such as optimizing operations and using more flexible, smarter and more available systems.<\/p>\n<p>An unscheduled shutdown due to system failure can have very serious implications for production and very high costs. The process industry worldwide loses 5% of its annual production due to unscheduled downtime.<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell martop-medium-1 martop-large-1\">\n<p> <strong>High availability OEE<\/strong> arises in response to this need, ensuring that machines, operators and systems are available at all times and without interruption.<\/p>\n<p> <strong>High availability<\/strong> is not necessary for all types of systems. In industrial environments, there are critical systems and other systems that are not so critical. A well-known way of expressing <strong>availability<\/strong> is by means of &#8220;nines&#8221;. Three nines of <strong>availability<\/strong> (99.9%) may seem like a good target, but depending on the criticality of the process, it can be catastrophic.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"grid-container fluid verde-600-bg cenefa-2 martop-2\">\n<div class=\"grid-container\">\n<div class=\"grid-x grid-padding-x\">\n<div class=\"small-12 cell comentario\">\n<h3 class=\"text-center blanco\">The basis of Industry 4.0 is the availability of all relevant information in real time, and this is achieved by connecting all elements of the value chain.<\/h3>\n<h4 class=\"gris-333 text-center\">Price Waterhouse Cooper: &#8220;Opportunities and challenges of the industrial internet&#8221;.<\/h4>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"grid-container\">\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h2 class=\"verde no-may\">Reliability, maintainability, availability<\/h2>\n<\/div>\n<div class=\"small-12 cell martop-1\">\n<p>In <strong>real-time productivity monitoring<\/strong> systems, downtime is a fundamental part of business planning systems. The solutions to improve our plant production indicators include the analysis of the  <a title=\"Overall productivity OEE\" href=\"https:\/\/doeet.com\/en\/oee-productivity-and-efficiency\/\">OEE<\/a> and its component factors:  <strong>availability<\/strong>,  <a title=\"High performance of machinery and operators\" href=\"https:\/\/doeet.com\/en\/high-oee-performance\/\">performance<\/a> and  The points to be taken into account when choosing a <a title=\"Quality Control\" href=\"https:\/\/doeet.com\/en\/oee-quality-control\/\">quality<\/a> The <strong>OEE high availability system<\/strong> is based on three indicators that will help us to analyze our plant systems:  <strong>Reliability, maintainability and availability.<\/strong><\/p>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-medium-2 martop-large-2\">\n<div class=\"small-12 cell\">\n<h3 class=\"no-may\">Reliability<\/h3>\n<\/div>\n<div class=\"small-12 medium-6 cell\">\n<p> <strong>Reliability<\/strong> is the probability that a device will perform the function for which it is designed under specified conditions and over a specified period of time, and is quantified by a <strong>system&#8217;s mean time between failures (MTBF)<\/strong>.<\/p>\n<p>Eliminating the main causes of machine failure significantly increases <strong>MTBF<\/strong>. For this reason, the first thing to do is to identify the most faulty elements and try to eliminate or mitigate their faults. This ensures that the <strong>overall MTBF<\/strong> of our system increases and therefore <strong>reliability<\/strong>.<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell animated fadeOut\" data-animated=\"slideInRight\" data-fade=\"fadeOut\">\n<div class=\"gris-eee-bg padding-2 text-center\">\n<h4>Reliability =<\/h4>\n<h4 class=\"martop-2\">Total manufacturing time<\/h4>\n<hr>\n<h4>Total number of failures<\/h4>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h4 class=\"no-may\">Maintainability<\/h4>\n<\/div>\n<div class=\"small-12 medium-6 cell\">\n<p> <strong>Maintainability<\/strong> measures how long it takes a machine to return to a normal operating state after a system failure, and is measured by <strong>mean time to repair (MTTR)<\/strong>. This value is more difficult to calculate, since it depends on the replacement time and the complexity of the machine or the failure produced.<\/p>\n<p>The average repair time can vary from minutes to weeks.<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell animated fadeOut\" data-animated=\"slideInRight\" data-fade=\"fadeOut\">\n<div class=\"gris-eee-bg padding-2 text-center\">\n<h4>Mean time to repair (MTTR) is difficult to calculate and can vary from minutes to weeks.<\/h4>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"grid-x grid-padding-x martop-2\">\n<div class=\"small-12 cell\">\n<h3 class=\"no-may\">Availability<\/h3>\n<\/div>\n<div class=\"small-12 medium-6 cell\">\n<p> <strong>Availability<\/strong> is a function of <strong>reliability<\/strong> and <strong>maintainability<\/strong>, and defines <strong>the percentage of time the system is operational<\/strong>.<\/p>\n<p>Maximizing availability requires increasing <strong>MTBF<\/strong> and decreasing <strong>MTTR<\/strong>.<\/p>\n<p>The <strong>availability<\/strong> can be calculated with the equation:<\/p>\n<\/div>\n<div class=\"small-12 medium-6 cell animated fadeOut\" data-animated=\"slideInRight\" data-fade=\"fadeOut\">\n<div class=\"gris-eee-bg padding-2 text-center\">\n<h4>Availability =<\/h4>\n<h4 class=\"martop-2\">MTBF<\/h4>\n<hr>\n<h4>(MTBF + MTTR)<\/h4>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"grid-container fluid gris-eee-bg parrilla\">\n<div class=\"grid-x grid-margin-x expanded collapse martop-small-1 martop-medium-2 martop-large-2 fgris-ddd borde-inf\">\n<div class=\"small-12 cell text-center martop-small-2 martop-medium-3 martop-large-3\">\n<h2 class=\"verde\">Get to know the OEE reports included in doeet<\/h2>\n<\/div>\n<div class=\"small-12 medium-3 cell text-center martop-small-1 martop-medium-2 martop-large-2 animated fadeOut delay-1s\" data-animated=\"slideInLeft\" data-fade=\"fadeOut\">\n<h3><a class=\"gris-333\" title=\"Overall productivity OEE\" href=\"https:\/\/doeet.com\/en\/oee-productivity-and-efficiency\/\">OEE<\/a><\/h3>\n<p class=\"no-margin\"><a title=\"Overall productivity OEE\" href=\"https:\/\/doeet.com\/en\/oee-productivity-and-efficiency\/\"><img loading=\"lazy\" decoding=\"async\" class=\"float-center\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/oee-tablet.png\" alt=\"OEE Report\" width=\"760\" height=\"360\"><\/a><\/p>\n<\/div>\n<div class=\"small-12 medium-3 cell text-center martop-2 animated fadeOut\" data-animated=\"slideInLeft\" data-fade=\"fadeOut\">\n<h3><a class=\"gris-333\" title=\"High Availability OEE\" href=\"https:\/\/doeet.com\/en\/high-availability-oee\/\">Availability<\/a><\/h3>\n<p class=\"no-margin\"><a title=\"High Availability OEE\" href=\"https:\/\/doeet.com\/en\/high-availability-oee\/\"><img loading=\"lazy\" decoding=\"async\" class=\"float-center\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/disponibilidad-tablet.png\" alt=\"OEE Availability Report\" width=\"760\" height=\"360\"><\/a><\/p>\n<\/div>\n<div class=\"small-12 medium-3 cell text-center martop-2 animated fadeOut\" data-animated=\"slideInRight\" data-fade=\"fadeOut\">\n<h3><a class=\"gris-333\" title=\"High performance of machinery and operators\" href=\"https:\/\/doeet.com\/en\/high-oee-performance\/\">Performance<\/a><\/h3>\n<p class=\"no-margin\"><a title=\"High performance of machinery and operators\" href=\"https:\/\/doeet.com\/en\/high-oee-performance\/\"><img loading=\"lazy\" decoding=\"async\" class=\"float-center\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/rendimiento-tablet.png\" alt=\"OEE Performance Report\" width=\"760\" height=\"360\"><\/a><\/p>\n<\/div>\n<div class=\"small-12 medium-3 cell text-center martop-2 animated fadeOut delay-1s\" data-animated=\"slideInRight\" data-fade=\"fadeOut\">\n<h3><a class=\"gris-333\" title=\"Quality Control\" href=\"https:\/\/doeet.com\/en\/oee-quality-control\/\">Quality<\/a><\/h3>\n<p class=\"no-margin\"><a title=\"Quality Control\" href=\"https:\/\/doeet.com\/en\/oee-quality-control\/\"><img loading=\"lazy\" decoding=\"async\" class=\"float-center\" src=\"https:\/\/doeet.com\/wp-content\/uploads\/calidad-tablet.png\" alt=\"OEE Quality Report\" width=\"760\" height=\"360\"><\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>OEE availability of machines and operators The analysis of unproductive stoppages allows us to go deeper into the causes that lead to low availability, and to apply continuous improvement actions until high availability is achieved. doeet analyzes the actual OEE availability of all production lines, their deviation from their target, the machine hours in operation,<a class=\"excerpt-read-more\" href=\"https:\/\/doeet.com\/en\/high-availability-oee\/\" title=\"ReadHigh availability OEE\">&#8230; Read more &raquo;<\/a><\/p>\n","protected":false},"author":5,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"template-full-width-no-h1.php","meta":{"footnotes":""},"class_list":["post-6681","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>High availability OEE | Doeet<\/title>\n<meta name=\"description\" content=\"The analysis of unproductive stoppages and their causes allows the implementation of continuous improvement actions until high OEE availability is achieved.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/doeet.com\/en\/high-availability-oee\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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