{"id":5850,"date":"2022-06-23T07:30:03","date_gmt":"2022-06-23T07:30:03","guid":{"rendered":"https:\/\/doeet.com\/oee-calculation\/"},"modified":"2022-11-23T10:29:37","modified_gmt":"2022-11-23T10:29:37","slug":"oee-calculation","status":"publish","type":"page","link":"https:\/\/doeet.com\/en\/oee-calculation\/","title":{"rendered":"OEE Calculation"},"content":{"rendered":"
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Calculation of OEE in production<\/h1>\n

Measure the overall efficiency of machines and operators with the calculation of OEE in production and productivity KPIs.<\/p>\n

Request more information<\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Know your real productivity<\/span><\/h2>\n

OEE in production (Overall Equipment Efficiency) provides a global view of the productivity losses <\/strong>that occur during manufacturing processes.<\/p>\n

The OEE<\/a> doeet system collects all the data from your production lines and executes the necessary calculations to obtain the OEE, availability, performance and quality<\/strong> values, their deviation from their target value and their evolution over time.<\/p>\n<\/div>\n

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Measure, manage, improve<\/span> your OEE in production<\/h2>\n

Know exactly which OEE indicator<\/a> is affecting your production efficiency when it occurs and for what reason<\/strong>.<\/p>\n

Analyze the actual evolution of the productivity indicators and compare them with the established objectives. So you will be able to know if a drop in production is due to a downtime or speed problems in the machines, or quality problems in the final product<\/strong>.<\/p>\n<\/div>\n

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\"Calculation<\/p>\n<\/div>\n

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Control downtime<\/span> on your lines<\/h2>\n

Analyzing the most common causes of the machine and operator downtimes<\/strong> and taking measures to avoid them will increase the availability<\/strong> of your machines and operators and improve your productivity<\/strong>.<\/p>\n

Customize the most common causes of stoppages<\/a> in your production and group them into categories; so that it’s easy for the operator to rapidly justify the stoppage at the machine<\/strong> via the doeet terminal.<\/p>\n<\/div>\n

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Your factory at high performance<\/span><\/h2>\n

Doeet automatically counts all units produced<\/strong> through sensors integrated into the machines or external PLC cards.<\/p>\n

The system recognizes the changes in times of references and calculates the average speeds<\/strong> for each one and their deviations from theoretical speeds so that you know your precise performance<\/a>.<\/p>\n<\/div>\n

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Manufacture without defects and without scrap<\/span><\/h2>\n

Count the products without defects<\/strong> against the total number of products manufactured, know the causes of failures<\/strong> and take measures to reduce them and avoid rework.<\/p>\n

Quality<\/a> losses involve both energy and raw material costs as well as production time and reprocessing losses, in addition to the cost of discarding or recycling defective units.<\/p>\n<\/div>\n

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\nDoeet graphs of costs due to downtime, low speed and quality.<\/small>\n<\/div>\n
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All your data at a glance<\/span><\/h2>\n

Doeet has several predefined productivity reports ready to start analyzing your production: OEE, availability, performance and quality. Reports are designed to range from general analysis to particular detail<\/strong> in a few clicks.<\/p>\n

Customize and filter all your production data by line, reference, order, and shift,<\/strong> to study in more detail the causes of lost productivity.<\/p>\n<\/div>\n

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100% reliable and real-time<\/span> data<\/h2>\n

Doeet obtains data directly from the machines<\/strong> (running times, downtime, units produced) so that production records are reliable and cannot be manipulated by the operator.<\/p>\n

Knowing in real-time and reliably the drops in production and their causes<\/strong> enables us to take measures aimed at improving productivity. Once the measures have been implemented, we will review the data to verify if we have solved the problem.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Advantages of OEE calculation in production<\/h2>\n<\/div>\n<\/div>\n
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\nAnalyze your production in real time with OEE indicators.<\/div>\n
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\nFilter production data by line, reference, order or shift.<\/div>\n
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\nKnow the hours of walking and stopping, their causes and frequency.<\/div>\n
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\nKnow the actual units manufactured on each production line.<\/div>\n
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\nDiagnose in which shift the speed drops of the operator or the reference.<\/div>\n
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\nAnalyze your quality and the reasons for defective units.<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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Functions of OEE calculation in production<\/h2>\n<\/div>\n
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\"Calculation<\/p>\n<\/div>\n

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